Pharma’s Q4 Momentum: Key Expansions and Leaders

Explore the advancements in the pharmaceutical industry as we approach Q4 2024, its major manufacturing expansions, strategic investments by industry leaders.

As we approach the fourth quarter of 2024, the global bio/pharma sector has seen significant developments and strategic investments that have set up some of the biggest companies for a strong finish to the year. From manufacturing expansions to high-profile mergers and acquisitions, the bio/pharmaceutical landscape has been busy, driven by the booming demand for obesity, diabetes, and biologic therapies.

Let’s dive into the major highlights of 2024, the companies leading the charge, and the key investments shaping the industry’s future.

2024 in Review: Key Highlights for Bio/Pharma Majors

Large-Scale Manufacturing Expansions

A trend across the industry has been the increase in manufacturing capacities to meet global demand for key therapeutics, especially in the fields of diabetes, obesity, biologics, and emerging therapies like antibody-drug conjugates (ADCs). This year has seen some of the largest capital expansions across the bio/pharma giants.

Key players like Novo Nordisk, Eli Lilly, AstraZeneca, and Sanofi have led the charge, making multi-billion-dollar commitments to enhance production facilities and improve their ability to meet future market needs.

Product and Manufacturing Upside: Novo Nordisk and Eli Lilly

Novo Nordisk’s Expansion

The most significant moves in 2024 have come from Novo Nordisk, riding the success of its blockbuster obesity and Type 2 diabetes treatments: Ozempic, Wegovy, and Rybelsus (semaglutide). To meet surging demand, Novo Nordisk has been on an aggressive path of manufacturing expansion.

  • Catalent Acquisition: The crown jewel of Novo Nordisk’s 2024 strategy is its $16.5-billion acquisition of Catalent, a global CDMO, which brings three critical fill-finish sites in Anagni (Italy), Bloomington (Indiana, US), and Brussels (Belgium) under its control. The deal, expected to close by the end of 2024, strengthens Novo Nordisk’s ability to scale manufacturing from 2026 onwards.
  • Clayton, North Carolina Expansion: Novo Nordisk has also committed $4.1 billion for a second fill–finish facility at its Clayton site. This 1.4-million-square-foot project will double the production space and is slated for completion by 2029, marking one of the largest expansions in the company’s history.
  • Total 2024 Investments: Novo Nordisk has allocated a total of $6.8 billion toward production enhancements this year, nearly doubling its investments from 2023. With five strategic sites across the globe, the company is well-positioned to ramp up its supply of essential diabetes and obesity therapies.

Eli Lilly’s Strategic Moves

Eli Lilly has also capitalized on the booming demand for Mounjaro and Zepbound (tirzepatide), treatments for obesity and Type 2 diabetes. Lilly’s key investments in 2024 include both capacity expansions and strategic investments in biologics.

  • Ireland Investments: In September 2024, Lilly inaugurated an $800-million facility expansion at its site in Kinsale, Ireland, to boost production of its diabetes and obesity drugs.
  • Limerick Expansion: In the same month, Lilly announced a $1-billion investment in Limerick, Ireland, to expand biologic active ingredient production, including treatments for Alzheimer’s disease. This brings the total investment in Limerick to $2 billion and is part of Lilly’s broader strategy to support its Alzheimer’s portfolio and other biologics.
  • Global Manufacturing Commitment: Since 2020, Lilly has committed over $20 billion to manufacturing expansions across the US and Europe, making it the most ambitious growth agenda in the company’s history.

Other Major Capex: AstraZeneca, Sanofi, Daiichi Sankyo, Bristol-Myers Squibb, and Johnson & Johnson

AstraZeneca

AstraZeneca has made significant strides in 2024 with its $1.5-billion investment in a greenfield ADC manufacturing facility in Singapore. This state-of-the-art site, set to begin operations in 2029, will focus on the growing market for antibody-drug conjugates, which are critical in cancer treatments. Additionally, AstraZeneca is investing in new cell-therapy facilities in Maryland, USA, and expanding its vaccine production in Liverpool, UK, with $482 million set aside for these projects.

Sanofi

Sanofi has made notable investments in 2024, with a commitment of EUR 1.1 billion (about $1.2 billion) to increase bioproduction capacity across its sites in France. These expansions include:

  • A EUR 1-billion monoclonal antibody facility in Vitry-sur-Seine.
  • EUR 100 million to boost biologics formulation and packaging in Le Trait, Normandy.
  • EUR 10 million to produce Type 1 diabetes drug TZield in Lyon Gerland.

These investments will support the production of blockbusters like Dupixent, which brought in EUR 10.7 billion ($11.6 billion) in sales in 2023.

Daiichi Sankyo

Daiichi Sankyo is enhancing its global footprint with EUR 1 billion allocated to expand its production site in Pfaffenhofen an der Ilm, Germany. This investment will support its cardiovascular and oncology portfolios, particularly for ADCs, with completion expected by 2030.

Bristol-Myers Squibb

Bristol-Myers Squibb is investing $400 million in a sterile drug-product facility in Dublin, Ireland. Once complete in 2026, this facility will become a vital hub for the production of biologics, reinforcing the company’s growing presence in Europe.

Johnson & Johnson

Johnson & Johnson has committed EUR 580 million ($620 million) to its production site in Italy over the next five years. This investment will increase production capacity by 25%, bolstering the company’s output of pharmaceuticals and pipeline products, ensuring long-term growth.

Further Investments: AbbVie, Novartis, and Takeda

AbbVie

AbbVie has broken ground on a $223-million expansion at its Singapore facility, adding 24,000 liters of biologics drug-substance capacity. This is part of AbbVie’s broader investment strategy, which has totaled more than $740 million over the last decade in Singapore alone.

Novartis

Novartis continues to expand its biopharmaceutical manufacturing in Singapore with a $256-million investment announced in March 2024. The company aims to incorporate advanced digital automation to improve production efficiency.

Takeda

Takeda has also announced a $230-million expansion at its Los Angeles site, which will increase capacity for plasma-derived therapies. This investment underscores the company’s commitment to meeting the growing demand for innovative treatments.

What to Expect for Q4 2024

As we enter the final quarter of 2024, the bio/pharma sector is positioned for a strong finish. The strategic investments and acquisitions made throughout the year, particularly in the manufacturing space, will set the foundation for continued growth into 2025 and beyond. Companies like Novo Nordisk and Lilly are particularly well-positioned to maintain their leadership in the booming markets of obesity and diabetes treatments, while other giants like AstraZeneca and Sanofi are making significant strides in biologics and cancer therapies.

The fourth quarter promises more developments, particularly as regulatory approvals and production ramp-ups take effect, ensuring that 2024 will be remembered as a landmark year for big pharma.

Pharmaceutical Industry

Pharmaceutical Industry

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